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3-5 gallon bottled water production line
  • 3-5 gallon bottled water production line
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3-5 gallon bottled water production line

3-5 gallon barrel water filling machine integrates rinsing, filling, and capping, suitable for filling the pure water or the mineral water. The filling speed ranges from 100BPH to 1500BPH, rinser-filler-capper monoblock, automatic loading machine, bottle outside washer, bottle inside washer, decapper , heating shrink tunnel, conveyor system, complete line control system

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  • Product Description


Product Description
Brief introduction of 3-5 gallon water filling machine
This filling line specially for 3-5gallons barreled drink  water,with type QGF-100, QGF-240, QGF-300, QGF-450, QGF-600, QGF-900, QGF-1200. It intergrates bottle washing, filling and capping into one unit. In order to achieve the purpose of washing and sterilizing , the washing machine use multi-washing liquid spray and-thimerosal spray. This thimerosal can be used circularly,The capping machine can cap barrel automatically ,this line equips with water spraying device in order to ensure those caps sterilizer and clean .it also can automatically carry out barrel ,washing,sterilizing ,filling ,capping ,counting and products discharging ,with complete function ,modern design and high degree of automation ,it is a new kind of barreeled water auto-production line ,which intergrates mechanism ,electricity and pneumatics technologies together.

Main Features of 3-5 gallon water filling machine

1. It is specially used for filling 3 gallon to 5 gallon bottled water.
2. It is a good machine line for the all shapes of bottles.
3. The machine is designed for bottles such as PVC. PE. PET etc. It can be used for different shapes of bottles.
4. The machine line with stainless steel rinse nozzles, pressure filling valve, screw capper, hot steam film shrinkage machine for top quality line.
5. Filling time is controlled by the PLC.
6. The machine adopts high quality stainless steel frame(No. Z304).
7. The machine design appreance is beautiful, easy operation, maintainence and working stable.
Specification
3 to 5 gallon Plastic Bottle Minerial / Pure Water Filling Machine
Bottle Material: PET Bottle
Cap: Plastic
Bottle Volume: 3L-20L
Production Speed: 100-1200bph
Suitable Bottle:
3 to 5 gallon bottles
Project
3- 5 Gallon Water Bottling Machine
Model
QGF-100
QGF-300
QGF-450
QGF-600
QGF-900
QGF-1200
Capacity (BPH)
100
300
450
600
900
1200
Filling
Heads
1
2
3
4
5
6
Air press(Mpa)
0.37
0.6
0.8
1
1.5
2.0
Power supply
1.38KW
3.8 KW
5.6KW
7.5 KW
9.75KW
12 KW
Overall dimension
3700×1300×1600
4060×1860×1600
5000×1500×2200
5400×2600×2200
8500×6000×2500
9000×6500×2800
Weight (KG)
680
1500
2100
3000
3500
4000
ITEM
DEVICES
BRAND
ORIGINS
1
PLC


SIEMENS
Germany
2
Inverter
3
Touch Screen
4
Switch


Schneider
France
5
Contactor
6
Relayer
7
Solenoid Valve
FESTO
Germany
8
Drive Motor
SEW EURODRIVE
9
Reducer
SEW EURODRIVE
10
Water Pump
GRUNDFOS
Denmark
11
Main Bearing
SKF
Sweden
12
Sensor
SICK
Germany
13
Air Component
FESTO
14
Stainless Steel Frame
POSCO
Korea
Details Images


Flow chart of 5 gallon filling line


Automatic bottle decapper⇒Automatic bottle brush washer⇒Automatic bottle loader⇒Automatic bottle washer filler capper⇒Automatic cap washer⇒Automatic light checking and sealing machine

Decapper of 5 gallon filling machine
This de-capping machine is designed for 3 & 5 gallon bottle in water production line. It's used to pull out the cap of recycling bottle before rinsing. A combination of digital camera and fiber optic detectors allow to reject the bottles returned in the following conditions: Bottles without caps, Caps without plugs, Caps with just the top part left, Caps partially opened, Not removed caps.



Outside Brush of 5 gallon filling machine
Brushes are motorised and clean the bottle externally. Since they make the bottle spin, the water jet hits not only the bottom but also the sides of the bottle. It's used forall-round cleaning the bottle, significantly improves cleaning efficiency.


Washer of 5 gallon filling machine
1. It is designed for 5 washing treatment.
2. It can manage 5 liters to 5 Gallons bottles.
3. Automatic bottle unloads and out load.
4. Neck handling of the bottle by the grippers.
5. Lack of point with water stagnation.
6. Automatic disinfection of the rinsing area. 7. Change-over easy and with no downtimes.
8. Easy access for ordinary maintenance.


Filler of 5 gallon filling machine
1. Uploading and dropping barrels changed from 45 degree to translatory which is more stable. 2. Nozzle can insert into 10-15cm of the barrel in order to rinse little impurities down. Rinsing pump is separately controlled by different magnetic valves. Pump only work when there is barrel on that. It can avoid the mixture of different cleaning fluid.
Capper of 5 gallon filling machine
The PRESS-ON CAPPER is a linear machine used for caps applied on the bottle by pressure.
It includes: Cap hopper, Canal chute, Placing system of cap on the neck, Device to snap the cap on the neck. Specific systems to sterilize the caps in order to avoid the contact of contaminating agents present on the cap with the bottle neck. The bottle takes the cap directly from the canal chute. The snapping of the cap on the bottle neck is carried out through the pressure developed by a belt conveyor, provided with a system to adjust the force in order not to stress the bottle.
Customer cases

We have a customer from Ethiopia who ordered a complete bottled water production line from water treatment to the back-end packaging equipment. And last year, when we went to Ethiopia to participate in the exhibition, we specially visited them. These are the real pictures we took from the our customer's factory.
Related Products

Turnkey/complete water production line includes :

1. Bottle blowing system to make PET plastic bottles ( Semi automatic / Fully automatic )
2. Water treatment system purify water (Sand filter,carbon filter,RO/UF ,Ozone sterilizer,UV sterilizer and etc.)
3. Air conveyor for empty bottle loading 4. 3 in 1 monoblock Rinser-filler-capper machine
7. Labeling machine ( PVC sleelve labeling machine/OPP hot melt glue labeling machine/Self-adheisive labeling machine )
5. Cap loader load caps 6. Code printer (Ink-jet printer/ laser-jet printer)

8. End packaging ( PE shrink wrapping machine / Carton packing machine )

Packing & Delivery
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
Company Profile
P&M is a professional manufacturer consists of research&design,production and marketing in one unit, It is a professional manufacturer of beverage filling and packaging production line and packing material Since the establishment, we Rely on the ideal " faith and Steadfast,pursue remarkable" we insist on the realistic policy and show the perfect service to our customer,we are always design and update our machine quality based on the ended user's actual use situation,due to our hard working, we help our customer save a lot of labor cost and enhance their market competitiveness.
Due to the advanced technology,the fine processing equipment,we are already popular and reliable to our customer with its machine quality and faith,we welcome the customer from all around the world visit our company,thank you for your trust and help honestly,we believe mutual cooperate and respect mutual benefit and treat the person faithfully,at the end,we will successfully together.
1.HOW TO FIND US?
● Search Alibaba, Made in China, Google, Youtube and find suppliers and manufactrue and not traders
● Visit exhibition in different countries
● Send us an request and tell your basic inquiry
● Our sales manager will reply you in short time and add instant chatting tool
2.YOU ARE WELCOME TO OUR FACTORY AT ANY TIME.
● If we can fullfill your request and you interested in our products, you may pay a visit to Paima Machine site
● The meaning of visiting supplier, because seeing is believing, Paima Machine with own manufacture and developed& research team, we can send you engineers and make sure your after sales service.
3.HOW TO GUARANTEE YOUR FUNDS TO BE SAFE AND DELIVERY TO BE ON TIME?
● Through Alibaba letter guarantee service, it will ensure the on time delivery and the quality of the equipment you want to buy.
● After the factory visit, You can ensure the facticity of our bank account.
4.HOW TO ENSURE THE QUALITY?
● In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
● Each component before assembly needs strictly control by inspecting personnel.
● Each assembly is in charged by a master who has working experience for more than 5 years
●After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
5.THE AFTER-SALE SERVICE OF PAIMA MACHINE?
● After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools
● After the commissioning, we will package the equipment by standard export package for shipment.
● According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
● Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow thecustomers' project.

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