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3-5 gallon bottled water production line
  • 3-5 gallon bottled water production line
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3-5 gallon bottled water production line

3-5 gallon barrel water filling machine integrates rinsing, filling, and capping, suitable for filling the pure water or the mineral water. The filling speed ranges from 100BPH to 1500BPH, rinser-filler-capper monoblock, automatic loading machine, bottle outside washer, bottle inside washer, decapper , heating shrink tunnel, conveyor system, complete line control system

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  • Product Description

The introductions of 5-gallon water filling machines


The barreled water producing line is the core equipment in the 5 Gallon barreled drinking water producing line. It is the ideal equipment for mineral water, distilled water, and purified water producing process. The machine is made of excellent stainless steel with the advantage of easily rinsing and corruption-resistance. The main electrical parts adopt products with brands of SIEMENS and OMRON. Pneumatic parts adopt products with the brand of AIRTECH. Both the inner and outer shower nozzles for the washing barrel adopt the special technology equipment from the American sprayer company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with the machine, electronic and pneumatic components.4535.jpg 

The overview of 5-gallon water filling machine

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The functions of 5-gallon water filling machine


Brushing parts

Automatic barrel outer brushing machine especially work with 5 Gallon barreled water producing line. It is used for reducing the settling caused by the mineral water itself and some algae substances in the process of mineral water production. The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical elements adopt the products with brands of SIEMENS and OMRON. Pneumatic elements adopt the products with the brand of AIRTECH.


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Washing parts
Automatic barrel outer brushing machine especially work with 5 Gallon barreled water producing line. It is used for reducing the settling caused by the mineral water itself and some algae substances in the process of mineral water production. The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance

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Filling parts
1. Uploading and dropping barrels changed from 45 degrees to translatory which is more stable.
2. Nozzle can insert into 10-15cm of the barrel in order to rinse little impurities down. The rinsing pump is separately
controlled by different magnetic valves. The pump only works when there is a barrel on that. It can avoid a mixture of different cleaning fluid.


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Capping parts

1. The liquid level difference is controlled in 1cm.

2. The machine is equipped with a Cap Sterilization system, which is 1.2m. The system makes products more clean and safe by using sterilization and finished water.

3. Customers can choose to equip ABB/SEW motor, GRUNDFOS water pump, FESTO pneumatic component.微信图片_20190903103610_副本1.jpg

The work process of 5-gallon water filling machine

1. The empty barrel tilted down into the mouth to send buckets, bucket chain movement clearance a location, at this point, the empty barrel mouth barrel body wash for inverted form.

2. A total of four processing procedure: first as the water; The second is disinfectant; The third way for sterile water flushing; The fourth sterile water rinse again; After rinsing with 20 s time for bucket drain well.

3. Rinse JingTong chain rotates 45 degrees, down to slip out of the bucket, and the top drum cylinder will flip the bucket down 45 degrees put empty barrels in the filling, waiting for filling.

4. Filling valve driven by cylinder into the barrel mouth, filling automatic exhaust valve by open the filling, the filling time is set by PLC and can be used according to the liquid level height panel multi-function button modification filling time, in order to achieve the best position, after filling to liquid level, excess water by automatic drain back to the pure water tank, in order to reduce water waste.

5. After filling, by filling a bucket cylinder will have barrels to gland location, for the next step when filling capping, thus the whole process is over.


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The parameter of 5-gallon water filling machine

Model 
QGF-100
QGF-150
QGF-300
QGF-450
QGF-600
QGF-900
QGF-1200
Filling heads
1
1
2
3
4
6
12
Volume
(L)
18.9
18.9
18.9
18.9
18.9
18.9
18.9
Barrel size
(mm)
D270×490
D270×490
D270×490
D270×490
D270×490
D270×490
D270×490
Capacity
100
150
300
450
600
900
1200
Gas pressure
0.4-0.6MPa
0.4-0.6MPa
0.4-0.6MPa
0.4-0.6MPa
0.4-0.6MPa
0.4-0.6MPa
0.4-0.6MPa
Gas consumption
0.37
0.37
0.6
0.8
1
1.5
1.8
Motor power
(KW)
1.38
1.75
3.8
3.8
7.5
9.75
13.5
Rated voltage
380V/50HZ
380V/50HZ
380V/50HZ
380V/50HZ
380V/50HZ
380V/50HZ
380V/50HZ
Weight
(KG)
680
800
1500
2100
3000
3500
4500

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