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Automatic barrel water filling machine troubleshooting methods

Views: 25453 Author: Paima Publish Time: 2021-11-01 Origin: Site

      The automatic barrel filling machine is composed of the main parts such as filling, putting on the inner cork, pressing the inner cork, putting on the outer cap, screwing the outer cap, and PLC control. The machine is driven by a cam, with accurate positioning and smooth transmission. It automatically controls the whole process of filling, pressing the inner cork, and screwing the cap. And it can be equipped with an automatic injection machine, from blowing bottles directly into the filling system to prevent cross-infection, the whole process is all done under aseptic conditions.


  An automatic barrel filling machine combines the three functions of rinsing, filling, and capping in one body, and the whole process can realize automatic filling, which is suitable for filling mineral water and pure water in mylar bottles and plastic bottles. The adjustment of the applicable bottle type of each part is realized by the rotation of the handle, which is easy and comfortable, simple and quick. The filling method adopts a new type of micro-pressure filling, which makes the filling speed faster and more stable. The filling machine adopts the advanced programmable logic controller (PLC) to control the automatic operation of the machine.


  First of all, to say a few words about the pure water equipment in the filling volume is not allowed or not discharged the cause of such failure, filling equipment commonly used in the speed throttle valve and filling interval throttle valve is closed, the throttle valve can not be closed. At the same time fast-fill three-way control valve within whether there is a foreign body, if so, please clean up, fast-fill three-way control valve and filling mechanical head of the skin tube whether there is air, if there is air, try to reduce or eliminate the air. If delayed opening, need to adjust the thin cylinder throttle valve. Barrel filling machine fast-fill three-way control valve within the upper and lower compression spiral spring elasticity, adjust the spring elasticity, elasticity is too large check valve will not open.


  Secondly, pure water filling materials from the back end of the material cylinder for the following reasons, whether the material cylinder in the filling machinery is in the central position of the material cylinder bracket, material cylinder if there is a movement please reinstall the position. At the same time, the material cylinder piston and the piston rod are fastened, if there is a loose please lock tight. And check whether the material cylinder piston O-ring seal is damaged, if there is damage, please replace it.


  Again, the pure water filling production line material cylinder piston does not return after pushing to the top for the following reasons: the position of the flow magnetic switch, pressing the emergency stop switch, and readjusting the flow magnetic switch.


  Finally, the barrel filling machine cylinder in the case of non-working insurance tube, material cylinder piston O-ring, two magnetic switches, etc. should be replaced from time to time new, filling head inside the filling spool is stuck, the spool re-installed position, and the position of the fixed magnetic switch, after the magnetic switch, must be fixed in the rear of the cylinder can make the cylinder work position, can not be moved.